Rising to the challenge.

Building something more.

Graycor Industrial

Rising to the challenge.

In an industry where projects can range markedly in size, scope and complexity, Graycor Industrial—an ISO 9001:2015-registered and Gold Shovel Standard-certified general contractor—offers the benefits of deep-rooted financial stability and a vast network of resources. Combined with our dedicated, hands-on management style, this gives us the capability of handling hugely sophisticated projects and the ability to be more nimble, more responsive and more focused on our clients' needs at every step.

Safety first.

“Nothing is more important than safety … not production, not sales, not profits.” —Mel Gray, Graycor’s Chairman and CEO Emeritus

At Graycor Industrial, building something more requires intrinsic values that foster health and safety for the good of all.

We owe our long history of positive safety performance to:

  • A top-notch, "Zero Injuries" goal safety program
  • A team of experienced and dedicated safety professionals
  • Safety-focused clients and project partners
  • Insurance partners including American Contractors Insurance Group (ACIG)

 

Built on quality.


Graycor Industrial distinguishes itself as an ISO 9001:2015-registered general contractor, committed to meeting and exceeding our industrial clients’ needs by implementing an effective, accountable and process-driven Quality Program based on ISO requirements.

Our reputation is built on quality. To help ensure our quality management processes meet or exceed industry requirements, we regularly conduct employee training seminars and maintain key industrial certifications.
 
Graycor Industrial is accredited by the following organizations:

  • American Society of Mechanical Engineers (ASME)

    • “U”, “S”, “A” and “PP” certificates of authorization

  • National Board of Boiler and Pressure Vessel Inspectors

    • National Board “R” certificate of authorization for the repair and alteration of pressure retaining items

    • “NB” certificate of authorization allowing us to identify pressure retaining items registered with the National Board as required by jurisdiction

  • American Institute of Steel Construction (AISC)

    • Certified Steel Erector

 

 

 

Delivering a better project through self-performance.

As a union-affiliated general contractor, Graycor Industrial works adeptly across the metals, power and process markets while self-performing an average of 3 million craft labor hours annually including:

  • Excavation
  • Demolition
  • Concrete
  • Foundations
  • Structural steel erection
  • Heavy rigging
  • Equipment setting
  • Ductwork
  • Process piping
  • ASME code work
  • Refractory

By self-performing much of our work, we ensure we consistently deliver on our rigorous schedule, cost and quality standards. In fact, we even have our own fabrication shop that gives us further control over the cost, quality and scheduling of our projects.

When portions of work require a higher level of specialization, we carefully choose only experienced subcontractors that share our commitment to safety, quality and performance.

 

 

Preconstruction services that get your project built.

With nearly a century's worth of industrial construction experience, Graycor Industrial knows what it takes to plan your next project. Our preconstruction services include:

  • Budgeting
  • Preliminary scheduling
  • Building Information Modeling (BIM)
  • Constructability reviews
  • Developing with engineering to prepare subcontract bid packages
  • Assessing craft labor availability
  • Meeting with local union business managers and subcontractors 

Project delivery methods, designed to suit.

Every project comes with its own set of challenges. Deciding on a project delivery method does not have to be one of those challenges. Graycor Industrial is experienced with a range of contract project delivery methods such as:

  • Traditional

    • Lump sum

    • Cost plus fixed fee

    • Time and material

  • Alternatives

    • Open book

    • Cost reimbursable with target incentives

    • Shared risk/savings and partnering

  • Joint Ventures

    • Risk sharing

    • Joint and several

    • Project-based

State-of-the-art project controls.

A critical part of Graycor Industrial’s success relies on our project controls strategy. Using onsite and home office support, Graycor’s project teams proactively forecast, plan and monitor the cost and schedules for each project from the initial award to closeout.

Our project controls method encompasses the use of:

  • Earned value analysis
  • Commodity tracking
  • Risk analysis
  • Primavera P6 scheduling
  • Job cost management for payroll and cost projections
  • SharePoint for document administration
  • Building Information Modeling (BIM) software such as Autodesk (AutoCAD / Revit / Navisworks) for model analysis of constructability
  • Construction simulations and lift animations
  • 3D lift planning
  • 4D scheduling

Heavy rigging above and beyond.

 

Lifting, moving and setting heavy equipment is vital to what we do. As one of our core competencies, Graycor Industrial performs heavy rigging which includes management of cranes, heavy haul loads and critical lift plans.

 

Because we move some of the most massive, heaviest equipment and prefabricated assemblies in the world, we use some of the largest cranes in the world, often for lifts that can exceed 500 tons.

 

Our heavy lift planning services include:

  • Overall site evaluation
  • Heavy lift crane siting
  • Individual lift sizes and weights
  • Machine selection
  • Construction sequencing and lift planning, including the use of 3D modeling software

Graycor owns various carry deck and hydro cranes and has master rental agreements in place that give us access to specialized lifting equipment virtually anywhere in the U.S. We have utilized large-capacity crane models that include:

  • Kobelco SL6000
  • Liebherr 1800 C 60 and LR1750
  • Mammoet PTC35
  • Manitowoc 16000, 18000 and 21000
  • Versa Crane TC-12000

Graycor's pride is its people.

 

At Graycor Industrial, our people are our most valuable asset. Our employees are educated, experienced, skilled and highly motivated construction professionals who are given the resources, training and development opportunities to encourage them to perform their jobs with a sense of pride and ownership, while achieving their career goals.

 

The Graycor culture is an important part of who we are and the work we do. We partner with employees who share in our core values of:

  • Long-term perspective
  • Integrity and honesty
  • Health and safety
  • Relationships
  • Value
  • Continuous improvement
  • Family

Graycor Industrial on the map.

Home-based near Chicago in Oakbrook Terrace, Illinois, Graycor Industrial Constructors is strategically located in the Midwest, with regional offices in California, Indiana and Pennsylvania, to serve industrial clients throughout the U.S.

Visit our locations and projects.

Meet Our Team

Sam Potter Shawn Anderton Joe George Patrick Kouns Tim Mielke Kevin Grooms Mike Murphy Pat Gallen Gary Renken

Sam Potter

President

As President of Graycor Industrial Constructors Inc., Sam Potter oversees Graycor Industrial’s estimating, business development and operations efforts. Sam joined Graycor in 2002 and worked in numerous roles including project controls, project management and estimating. His work experience includes supporting a variety of projects within the metals, power and process markets served by Graycor Industrial. Sam, who is a registered Professional Engineer, received a B.S. in civil engineering from Iowa State University and is a member of the American Society of Civil Engineers.

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Shawn Anderton

Vice President & General Manager, Western U.S. Operations

Shawn Anderton is Vice President and General Manager, directing and overseeing Graycor Industrial’s construction work within the U.S. western region. Shawn brings over 25 years of experience in project controls, estimating, project management and operations in the process, power and gas infrastructure markets. A graduate of Kansas State University, Shawn earned a B.S. in mechanical engineering.

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Joe George

Vice President & General Manager, Power, Eastern U.S.

As Vice President and General Manager, Joe George leads Graycor Industrial’s power work in the eastern U.S., focused on environmental upgrades of fossil plants, new power generation facilities as well as transmission and distribution work. Joe brings more than 30 years of experience in project controls, project management and operations including civil, structural, equipment and piping experience in the industrial arena. Joe has been with Graycor for nearly 20 years achieving positions of increasing responsibility. He earned a B.S. in construction engineering from Iowa State University.

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Patrick Kouns

General Manager, Metals

Pat joined Graycor Industrial in 1998 as a senior safety representative and has since held the positions of superintendent, project manager and construction manager. Throughout his career at Graycor, Pat has managed projects for key clients within the metals and power industries. In his role as General Manager, Pat is responsible for the management and oversight of capital and maintenance operations within Graycor’s metals division. Pat received an associate degree in mechanical and structural drafting from Kentucky Technical College, and is a former journeyman ironworker. Pat is an active member of the Association for Iron & Steel Technology (AIST).

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Tim Mielke

Project Director, Oil, Gas & Chemicals, Eastern U.S.

As Project Director, Tim Mielke is responsible for overseeing the company’s oil, gas and chemicals projects in the eastern U.S. With more than 33 years of industrial construction experience—with an expertise in process piping and mechanical erection—Tim began his career with Graycor Industrial in 2010 as Chief Estimator in charge of the company’s process project bids. Earning bachelor of science degrees in business administration-finance and economics from Minnesota State University, Tim also holds an M.B.A. degree in strategic management from the University of Minnesota. He is a member of the Mechanical Contractors Association of America.

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Kevin Grooms

Project Director, Gas Infrastructure + Power, Eastern U.S.

Kevin has over 24 years of experience in the construction industry primarily managing large, complex industrial projects. He began his career with Graycor as an intern and evolved into positions including project engineer, superintendent, project manager, construction manager, project executive and project director. Working in union environments, Kevin has a vast understanding of construction projects. In his role as Project Director, Kevin oversees the company’s gas infrastructure and power markets in the U.S. Eastern Region. He holds a bachelor of science degree in construction and an associate degree in civil engineering from Purdue University.

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Mike Murphy

General Manager, Operational Services

Bringing more than 30 years of experience in the power and refining industries, Mike recently joined Graycor Industrial Constructors as General Manager of Operational Services. In his new role, Mike supports the company’s construction and business operations across all its divisions. In addition, as a member of Graycor Industrial’s leadership team, he oversees safety, quality and project controls, as well as supports recruiting and ongoing employee training and development. Mike holds a bachelor’s degree from the University of Pennsylvania and a master’s certificate in commercial construction management from Villanova University.

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Pat Gallen

Business Development Manager, Gas Infrastructure + Power, Eastern U.S.

Pat Gallen joined Graycor Industrial in 2016 as Business Development Manager, responsible for leading business development, sales and marketing efforts for Graycor Industrial’s Power group. Pat earned a bachelor’s degree in business administration from Governors State University and brings more than 23 years of sales and management experience in the Power industry.

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Gary Renken

Business Development Manager, Oil, Gas & Chemicals, Eastern U.S.

Gary Renken recently joined Graycor Industrial as a business development manager responsible for supporting and growing the company’s efforts in the oil, gas and chemicals sector throughout the nation’s eastern region. Based out of Graycor’s headquarters in Oakbrook Terrace, Illinois, Gary has more than 30 years of industrial construction experience and holds an M.B.A. degree from St. Xavier University-Chicago and a bachelor’s degree in accounting from University of Illinois at Chicago.

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Our Offices

The complex, time-sensitive nature of the work we do in the process, power, metals and gas infrastructure markets requires us to be ready to serve our clients whenever and wherever they need us. With strategically placed offices, a team of experienced operations managers and skilled craft personnel, we have the resources needed to tackle even the most challenging industrial projects, anywhere in the U.S.

Office

Chicago

Two Mid America Plaza
Oakbrook Terrace, IL 60181
  • p: 630.684.7110
Office

Portage

6500 Daniel Burnham Dr
Portage, IN 46368
  • p: 219.763.8700
  • f: 219.763.8701
Office

Pittsburgh

333 Rouser Rd
Coraopolis, PA 15108
  • p: 412.262.4190
  • f: 412.262.4197
Office

Long Beach

111 West Ocean Blvd
Long Beach, CA 90802
  • p: 323.452.5482